Find replacement and service parts catalogs online for the Polaris RZR, Sportsman, ACE, GENERAL and RANGER by model and year. This service manual is designed primarily for use by certified Polaris Master Service Comments or suggestions about this manual may be directed to: Service. This is the Highly Detailed factory service repair manual for the POLARIS RANGER RZR S , this Service Manual has detailed.

Author: Dushura Mizahn
Country: Tanzania
Language: English (Spanish)
Genre: Education
Published (Last): 19 January 2016
Pages: 277
PDF File Size: 19.90 Mb
ePub File Size: 11.24 Mb
ISBN: 478-3-33904-973-7
Downloads: 96693
Price: Free* [*Free Regsitration Required]
Uploader: Daizil

Owner’s Manuals

Low engine compression is rarely a factor in running condition The engine is equipped with a breather hose. Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle.

Failure to follow the safety precautions could result in serious injury or death. Battery charge can be maintained by using a Poladis hot exhaust system and engine can cause serious Polaris battery tender charger or by charging about burns.

TPS test to be accurate. Remove dipstick and fill sump with 2 quarts 1. Troubleshooting PVT outlet duct see page If the filter has been soaked with fuel or oil it element. Loads should be centered and carried as low as possible in the box. While pulling out on the CV shaft, fully extend the CV joint and slide a straight O-ring pick or a small slotted screw Install new spring ring on drive shaft.


Note the clips, spring and plate orientation.

RZR Service Manual | eBay

After riding my Polaris rzr for an hour or so and I stop and turn it off, try and start it back up rzrr lot of hesitation occurs and I have to pat the gas and finally it starts. Remove the spare key and store it in a safe place.

Page 12 or who cannot comfortably reach the floor and hand holds. Be sure that all oil residue has been removed from each surface. Record your iwners identification numbers and key number in the spaces provided.

Owner’s Manuals | Polaris

If it does not read. Wear safety glasses at all times. The springs which have a higher rate when the clutch is in neutral will increase clutch engagement RPM. High Gear To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear.

Always install new balance shaft bearings. Torque to train is assembled. Page This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole.

Using tap water in the cooling system will lead to a buildup of deposits which may restrict coolant flow and reduce heat dissipation, resulting in possible engine damage.


Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Never release the clutch on the winch when the winch cable is under load.

RZR Service Manuals

Install a new output shaft seal flush with the case. Do not install it in any other product. Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned. The flat side of the roller pin faces downward when the shaft side is laying flat on the bench. Finger tighten all components until cab frame is completely assembled on vehicle, then tighten to specifications listed.

High water pressure may damage components. These shift weights have many factors designed into them for controlling engagement RPM and shifting patterns. Replace the disc if any deep scratches are evident. Disconnect the transmission speed sensor harness.

Trip Meter Mode The trip meter records the distance traveled by the vehicle if reset before each trip. Leave the key on if you want to view the active code failure code.